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Dordan's "Score" on the Green Strategy Index

Posted by Chandler Slavin on Oct 18, 2012 10:09:00 AM

Hey guys!

Today I am going to pick up where I left off in my last post re: Dordan LCA.

Okkkk so way back when a sustainability coach reached out to me, requesting an interview about Dordan and sustainability. He was interested in what different sized manufacturers were doing in the green realm. Over the next 30-minutes, I explained with great enthusiasm Dordan’s approach to sustainability, which to-date, has been of an educational and customer-centric nature; developing tools and resources that aid our clients in developing sustainable packaging systems. I referenced COMPASS, our 4-Step Design for Sustainability Process and Bio Resin Show N Tell, and various research reports, as validation of our integrated and academic approach to sustainability.

It wasn’t until several months later that I heard from my interviewer—he had finished his research and assembled the findings in a white paper. Titled “Taking Manufacturing Sustainability to the Next Level,” it begins,

Over a period of six months, we interviewed 23 sustainability leaders at 20 manufacturing firms in a variety of industries.

This brief white paper summarizes why most manufacturing companies act tactically (limiting their thinking to “lean production”) rather than strategically when undertaking sustainability efforts. We then provide some ideas on how to take sustainability efforts to the next level.


Visit www.skibaconsulting.com for the white paper and additional information.

Huh I thought to myself as I skimmed the white paper. In manufacturing companies large and small alike, sustainability efforts have been for the most part internally focused, as conveyed through zero-waste and energy/water consumption reduction initiatives. The Green Manufacturers Network is an example of a collection of manufacturers who have implemented this type of approach to sustainability.

A week or two later Zbig Skiba—the sustainability coach —phoned me, asking if I would be interested in a “free coaching session;” this would help me get a better feel for how Dordan performs. Why the heck not?!? I thought to myself.

Don’t worry—there is a point to this narrative in the context of my recent investigation into performing a Dordan LCA and I am getting there…

Sooooo Zbig asked me a series of questions about Dordan’s sustainability efforts; attention was paid to upper management support and the reach of internal and external efforts. While running through the questions, I realized something I have been tiptoeing around for some time now: the reality that I have done nothing on the operations side to allow for more sustainable manufacturing. Production at Dordan is a well-oiled machine that I have very little to do with from inside my one-woman department of Sustainability/Marketing. While I have Upper Management support, as demonstrated by the sheer fact I have the titled of “Sustainability Coordinator” and have been given the freedom to investigate sustainability at Dordan how ever I see fit, my efforts have thus far been of a sales/marketing focus. That being said, it has been difficult to quantify the ROI of these efforts, which leads me to entertain the following inquiry: If operational sustainability efforts could have a direct impact on the bottom line, insofar as waste diversion and reduced energy consumption is concerned, then perhaps Dordan Upper Management would be more enthusiastic about implementing sustainability efforts internally?

I would like to note, however, that Dordan has always been a lean manufacturer as that makes economical sense: we resell/recycle internally-ground plastic scrap/aluminum, installed energy-efficient lights, compost, are trying to reach zero-waste, etc. But as my previous posts have foreshadowed, I don’t have any idea how Dordan’s conversion process i.e. thermoforming, compares to our competitors’ and/or the industry average; hence, my suggestion of performing an environmental analysis of Dordan’s production process.

Follow the link below to see the results of Dordan’s Sustainability Strategy as per Zbig’s follow-up questionnaire.

Green Strategy Index Dordan

Dordan scored well on “Breadth of Efforts”, due to our emphasis on product design and marketing, and not as well in leadership involvement and understanding of impacts. In a nut shell, Dordan has done the exact opposite of most manufactures when it comes to sustainability: we began with developing strategic tools for our CUSTOMERS, not ourselves, whereas most begin with developing strategic tools for leaning up manufacturing operations. Crazy/cool, right?!?

So this brings me BACK to the inquiry about performing a Dordan LCA in order to (1) establish a baseline off which environmental progress can be gauged, (2) see how Dordan’s conversion process compares to our competitors/industry average/other conversion industries, (3) provide updated LCI data to the various LCIA databases, (4) and, develop an understanding of LCA methodology and application. Not to mention, get an A+ on Zbig’s Green Strategy Index, ha!

I encourage you to contact Zbig at freeassessment@skibaconsulting.com if interested in a free 30-minute assessment of your sustainability efforts (using the Sustainable Strategy Index).

Just some food for thought.

Topics: LCA, Dordan, Sustainability, Uncategorized, Manufacturing, Green Manufacturers, Sustainability Strategy

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