Dordan is a leading U.S.-based manufacturer of custom thermoformed automotive packaging, including dunnage trays, work-in-process (WIP) trays, shipping trays, and assembly trays. We support global automotive OEMs and their supply chain partners with high-performance tray solutions designed for protection, automation compatibility, and cost-effective logistics.
Thermoformed dunnage trays are engineered packaging solutions designed to safely transport and organize automotive components throughout the supply chain.
These custom plastic trays are molded to the exact geometry of each part, minimizing damage, improving handling, and supporting lean manufacturing initiatives across production and distribution environments.
Part Protection in Transit and Assembly: Trays isolate components during movement and storage, preventing scuffs, breakage, and contamination—especially for Class A surfaces or sensitive geometries.
Process Optimization: Designed for compatibility with automation and robotic handling systems, dunnage trays increase throughput and reduce manual handling errors.
Reusable, Returnable, and Cost-Efficient: Durable materials allow for repeated use in closed-loop systems, helping OEMs and Tier suppliers reduce packaging waste and meet sustainability goals.
Space-Efficient Design: Stackable and nestable features improve logistics efficiency and optimize warehouse and trailer space.
Material Versatility: From standard HIPS to static-dissipative and high-impact polymers, material selection is tailored to the part type, environmental exposure, and handling method.
Dordan’s Automotive Trays Include:
WIP trays for internal handling and part staging
Assembly trays with locating features for robotic or manual systems
Shipping trays engineered for secure transport in cartons, totes, and racks
ESD-safe trays made with anti-static, electro-static dissipative, and conductive materials
At Dordan, we support production goals with packaging services engineered specifically for automotive workflows. From launch through production, our team delivers thermoformed solutions that integrate seamlessly into your process—on time and on spec.
Automotive Tray Design: Whether it’s for stamping, injection molding, or assembly, we develop packaging around how your parts are made and moved. Our design approach considers automation compatibility, material handling, part orientation, and protection—ensuring trays that work as hard as your team.
Dedicated Automotive Tooling: Our in-house tool shop builds custom thermoform tooling to meet your program’s unique requirements. With tight tolerances, material-specific design, and quick-turn adjustments, we ensure production readiness without delays.
High-Performance Thermoforming: Dordan manufactures reusable dunnage trays and part organizers using robust materials suited for industrial environments. Each tray is built for structural integrity, stackability, and long-term performance in closed-loop systems.
Production Support & Validation: We assist with sample submissions, dimensional reports, and quality documentation—including PPAPs, capability studies, and traceability—as required by your customer or program.
Cleanroom Thermoforming: For automotive products and components that are sensitive to particulate
We manufacture automotive clamshells, bifolds, and blisters for retail display and eCommerce fulfillment:
Tamper-resistant and damage-resistant for in-store security
Easy to load and ship — no sealing equipment needed
ESD-safe options available for electronic accessories
Available in 100% recycled and recyclable materials
Ideal for automotive accessories, aftermarket parts, and tools
What Sets Dordan Apart:
63 Years of Thermoforming Experience
ISO-Certified Quality Systems
Custom Engineered Solutions
Family-Owned Since 1962
Request a Quote or Contact Our Team today.