Dordan is a manufacturer of thermoformed automotive packaging, including dunnage trays, work-in-process (WIP) trays, shipping trays, and assembly trays. We support global automotive OEMs and their supply chain partners with high-performance tray solutions designed for protection, automation compatibility, and cost-effective logistics.
Thermoformed dunnage trays are engineered packaging solutions designed to safely transport and organize automotive components throughout the supply chain.
Part Protection in Transit and Assembly: Trays isolate components during movement and storage, preventing scuffs, breakage, and contamination.
Process Optimization: Designed for compatibility with automation and robotic handling systems, automotive dunnage trays increase throughput and reduce manual handling errors.
Reusable, Returnable, and Cost-Efficient: Durable materials allow for repeated use in closed-loop systems, helping OEMs reduce packaging waste and meet sustainability goals.
Space-Efficient Design: Stackable and nestable features improve logistics efficiency and optimize warehouse and trailer space.
Material Versatility: From standard HIPS to static-dissipative and high-impact polymers, material selection is tailored to the part type, environmental exposure, and handling method.
Dordan’s Automotive Trays Include:
WIP trays for internal handling and part staging
Assembly trays with locating features for robotic or manual systems
Shipping trays engineered for secure transport in cartons, totes, and racks
ESD-safe trays made with anti-static, electro-static dissipative, and conductive materials
Tailored Services for Automotive OEMs & Tier Suppliers:
Automotive Tray Design: We develop packaging around how your parts are made and moved. Our design approach considers automation compatibility, material handling, part orientation, and protection.
Automotive Tray Tooling: Our in-house tool shop builds custom thermoform tooling to meet your program’s unique requirements.
Thermoforming: Dordan manufactures reusable dunnage trays and part organizers using robust materials suited for industrial environments. Each tray is built for structural integrity, stackability, and long-term performance in closed-loop systems.
Quality Control: We assist with sample submissions, dimensional reports, and quality documentation—including PPAPs, capability studies, and traceability.
Cleanroom Thermoforming: For automotive products and components that are sensitive to particulate
We manufacture automotive clamshells, bifolds, and blisters for retail display and eCommerce fulfillment:
Tamper-resistant and damage-resistant for in-store security
Easy to load and ship — no sealing equipment needed
ESD-safe options available for electronic accessories
Available in 100% recycled and recyclable materials
Ideal for automotive accessories, aftermarket parts, and tools
63 Years of Automotive Thermoforming Experience
ISO-Certified Quality Systems
Custom Engineered Solutions
4th Generation Family-Owned, Made in the USA
Request a Quote or Contact Our Team today.
