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Custom thermoformed packaging since 1962

Integrated engineering, tooling, thermoforming, and cleanroom manufacturing for custom packaging solutions. Fourth-generation family-owned and operated.

medical tray packaging

Thermoforming

Cleanroom Manufacturing

Engineering & Tooling

Industries we serve

Packaging solutions across regulated and commercial markets

Dordan manufactures custom thermoformed packaging for medical, industrial, electronics, automotive, and consumer applications.
Plastic thermoforming

Thermoforming

Custom plastic thermoforming across a diverse range of materials, gauges, and applications

Dordan operates 14 thermoforming machines capable of converting a range of plastic materials and gauges. Robotic automation supports efficient, repeatable production, while ISO 9001:2015 and ISO 13485:2016 certified quality management systems provide documented quality control.

Cleanroom manufacturing

ISO Class 8 cleanroom thermoforming for medical packaging

Dordan operates a 3,200-square-foot hard-wall ISO Class 8 cleanroom for the manufacture of medical device trays, blisters, surgical and procedural kits, and other thermoformed medical packaging.

The controlled environment maintains temperature, humidity, and particulate requirements, with production supported by Dordan’s ISO 13485:2016 certified quality management system. Medical packaging programs can include first article inspection, first article validation, and process validation based on project requirements.

 

Cleanroom manufacturing
CNC cutting thermoform tooling

Engineering & tooling

In-house package design, prototyping, and thermoform tooling

Dordan designs custom thermoformed packaging in Siemens NX using risk-based engineering and design for manufacturing principles. Designs are developed around product geometry, material requirements, package performance, manufacturability, and application-specific requirements.

Engineering and tooling are developed together to support material distribution, dimensional requirements, and consistent thermoforming. Prototype and production aluminum tooling is CNC-machined in-house using NX CAM, allowing designs to be evaluated and refined before moving into production.

 

Why choose Dordan

Built for long-term manufacturing partnerships

More than 60 years of thermoforming experience, in-house capabilities, certified quality systems, and family ownership support packaging programs from development through production.

 

ISO Class 8 Cleanroom

3,200-square-foot hard-wall ISO Class 8 cleanroom for controlled medical packaging manufacturing

ISO 13485 & ISO 9001 Certified

Certified quality management systems supporting medical, industrial, electronics, automotive, and consumer packaging programs

In-House Design & Tooling

Package engineering, prototyping, and CNC-machined aluminum tooling under one roof

60+ Years of Experience

Custom thermoforming experience dating back to 1962

Made in the USA

Domestic manufacturing in Woodstock, Illinois, centrally located in the Midwest to support efficient nationwide shipping

4th-Generation Family-Owned & Operated

Four generations of family ownership providing continuity, accountability, and long-term manufacturing experience

Start your custom thermoforming project

Connect with Dordan to discuss your packaging requirements, production needs, and next steps