Thermoform Packaging Designer & Manufacturer

Thermoformed Packaging Solutions Since 1962

Design | Tooling | Thermoforming | Cleanroom

Dordan Manufacturing is a designer and manufacturer of custom thermoformed packaging like trays, clamshells, blisters, and medical packaging. As a fully integrated thermoform packaging supplier, Dordan provides in house engineering, tooling, thermoforming, and ISO Class 8 cleanroom manufacturing.

Dordan is a fourth generation, family-owned and operated custom thermoforming company founded in 1962. We offer high quality thermoformed packaging designed and manufactured in house within our ISO 9001:2015 and ISO 13485:2016 certified quality management system.

Full-Service In-House Capabilities

Design and Engineering: Dordan utilizes Siemens NX Solid Modeling for packaged design. All engineering projects are a collaboration between the customer's requirements and the capabilities and limitations inherent in the thermoforming process. Executed within the ISO 9001:2015 and ISO 13485:2016 quality management system, Dordan's package design process is thorough, documented, and transparent.

Tooling: Dordan's in-house tool shop is equipped with 3 CNCs that run 24/7 and are capable of machining tools up to 36" x 30" x 6". All aluminum tooling is generated with NX CAD/CAM integration, and the same team of designers who develop the packaging concept oversee the programming of the CNC machines to eliminate translation errors and optimize quality control.

Thermoforming: Dordan has 14 in-line thin-gauge thermoforming machines, including two in the ISO Class 8 cleanroom, housed in a 50,000 sq. ft. facility.

Cleanroom Manufacturing: Dordan's cleanroom is a ISO Class 8 certified environment for thermoforming medical device trays, blisters, and packaging. Dordan's cleanroom is a 3,200 sq. ft. hard wall and fully enclosed space equipped with two Kiefel thermoforming machines. The cleanroom operates to the standards of its ISO Class 8 and ISO 13485:2016 certifications.

Above: Some of Dordan's thermoforming machines in its factory

Industries We Serve

Medical & Healthcare: Medical device trays and blisters, surgical and procedural kits and clamshells, and component assembly and shipping trays designed for performance and regulatory compliance.

Automotive: Dunnage and assembly trays for manual and automated part handling operations.

Electronics & ESD: Protective packaging like clamshells and blisters for sensitive electronic components.

Industrial: Heavy-duty thermoformed dunnage tray for product protection, shipping, and assembly.

Consumer & Retail: Clamshells, blisters, and insert trays for enhancing product presentation and security.

What Sets Us Apart

Dordan has over 63-years of custom thermoforming experience. We are a 4th generation family-owned and operated packaging supplier with fully-integrated design, tooling, manufacturing, and cleanroom thermoforming. Based in the USA, we are an ISO 9001:2015 and ISO 13485:2016 certified thermoformed packaging supplier with a commitment to meeting our ISO standards of on time delivery of defect free products. Dordan employs a risk based approach to engineering and design for manufacturing principles to produce high quality and high performing thermoformed packaging solutions.

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Thermoformed Packaging Solutions Since 1962