Custom Thermoformed Packaging Solutions Since 1962

Full-Service In-House Capabilities

Design and Engineering: Dordan utilizes Siemens NX for thermoform packaging design. All engineering projects are a collaboration between the customer's requirements and the capabilities of the thermoforming process. Dordan's packaging designers manage the entire developmental process, producing drawings, prototypes, and production tooling for complete design and manufacturing control. 

Tooling: Dordan's in-house tool shop is equipped with 3 CNCs that run 24/7 and are capable of machining tools up to 36" x 30" x 6". All prototype and production tooling is cut from a single block of aluminum, and all ancillary tooling components are developed and built in house. With NX CAD/CAM integration and dedicated project engineering managers, Dordan's tooling eliminates translation errors and optimizes quality control.

Thermoforming: Dordan has 14 thermoforming machines, including two in the ISO Class 8 cleanroom, housed in a 50,000 sq. ft. facility. Dordan has 63 years of custom thermoforming experience, converting a wide range of materials for diverse industries and applications.   

Cleanroom Manufacturing: Dordan's cleanroom is a ISO Class 8 certified environment for thermoforming medical trays and packaging. Dordan's cleanroom is a 3,200 sq. ft. hard wall and fully enclosed space equipped with two Kiefel thermoforming machines. The cleanroom operates to the standards of its ISO Class 8 and ISO 13485:2016 certifications. 

Above: Some of Dordan's thermoforming machines converting roll-fed plastic into rigid packaging

Industries We Serve

Medical & Healthcare: Medical device trays, blisters, surgical kits, and component assembly trays designed for performance and regulatory compliance.

Automotive: Dunnage and assembly trays for shipping, WIP, and manual and automated part handling operations. Clamshells, blisters, and inserts for automotive parts. 

Electronics & ESD: Anti-stat, ESD, and conductive trays, blisters, and clamshells for sensitive electronics and components. 

Industrial: Heavy-duty thermoformed dunnage tray for product protection, shipping, and assembly.

Consumer & Retail: Clamshells, blisters, and insert trays for enhancing product presentation and security.

What Sets Us Apart

Dordan has over 63-years of custom thermoforming experience. We are a 4th generation family-owned and operated packaging supplier with fully-integrated design, tooling, manufacturing, and cleanroom thermoforming. Based in the USA, we are an ISO 9001:2015 and ISO 13485:2016 certified thermoform packaging supplier with a commitment to meeting our ISO standards of on time delivery of defect free products. Dordan employs a risk based approach to engineering and design for manufacturing principles to produce high quality thermoformed packaging solutions.

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