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Thermoformed retail packaging

Custom clamshells, blister packaging, and insert trays designed to support product visibility, protection, and retail merchandising requirements

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Retail packaging insert tray
Retail clamshell packaging

Custom thermoformed packaging for consumer products

Retail packaging must balance product presentation, protection, functionality, and cost. Packaging requirements vary by product, retail environment, and distribution channel, influencing decisions about material selection, package configuration, visibility, and ease of use.

Custom thermoformed packaging can be designed to accommodate unique product shapes, incorporate printed cards or labels, support tamper-resistant closures, and create an organized presentation for consumers. Clamshells, blisters, and insert trays offer different approaches depending on how a product will be displayed, accessed, and handled.

Dordan works with consumer product manufacturers to develop packaging solutions that address these requirements, with design, tooling, and thermoforming managed in-house.

Consumer packaging formats

Clamshells, blisters, & insert trays

Thermoformed packaging formats serve different retail needs, from fully enclosed products and carded merchandise to custom inserts that organize and display multiple components.

Custom retail clamshell packaging

Plastic Clamshells

Custom thermoformed enclosures that provide product visibility, secure containment, and convenient retail display options.

Retail blister packaging

Blister Packaging

Cost-effective thermoformed cavities paired with printed backing cards for product protection, branding, and high-volume retail applications.

Retail packaging insert tray

Insert Trays

Custom thermoformed inserts that organize, separate, and display products or multiple components within retail packaging.

Integrated design, tooling, and manufacturing

Dordan brings packaging design, tooling, thermoforming, and quality control together under one roof. Our integrated approach supports consumer packaging programs from initial concept through production, with engineering focused on product fit, material selection, retail presentation, and manufacturability.

  • Siemens NX packaging design and engineering
  • In-house machining of prototype and production tooling
  • Custom thermoforming of clamshells, blisters, and insert trays
  • Material selection and design for manufacturability
  • ISO 9001:2015-certified quality management and inspection
retail packaging manufacturing

Let's talk about your retail packaging project

Tell us about your product and packaging requirements. We'll review your application and follow up within one business day.

Contact Us Call (815) 334-0087