Thermoformed Retail Packaging | Custom Consumer Packaging Solutions


Dordan designs and manufactures thermoformed consumer packaging to help brands protect and showcase their products on the retail shelf or via ecommerce. From plastic clamshells to insert trays and blisters, our solutions are engineered for visibility, security, and cost-efficiency. With over 63 years of experience, Dordan is a trusted retail packaging supplier offering in-house thermoform design, tooling, thermoforming, and cleanroom manufacturing under ISO-certified quality systems.

Thermoformed plastic clamshell

Key Benefits of Thermoformed Retail Packaging


  • Enhanced Product Visibility: Clear thermoformed plastics allow consumers to view products directly, building trust and aiding purchasing decisions.

  • Custom Fit & Protection: Tailored packaging ensures each product is securely housed, minimizing movement and potential damage during transit and display.

  • Cost-Effective Production: Thermoforming offers a balance between high-quality presentation and economical manufacturing, especially beneficial for large production runs. 

  • Versatile Display Options: Suitable for various retail display methods, including hanging, shelving, or pegboard arrangements.

Common Thermoformed Retail Packaging Types


  • Clamshell Packaging: Hinged containers that encase products completely, offering tamper resistance and clear visibility—ideal for electronics, tools, and accessories.

  • Blister Packs: Formed cavities sealed with backing materials, commonly used for pharmaceuticals, toys, and small consumer goods.

  • Insert Trays: Custom-fitted trays that organize and protect items within outer packaging, perfect for cosmetics, electronics, and gift sets.

  • Trapped Blisters: Combining thermoformed blisters with printed paperboard for added security and branding opportunities.

  • POP Display Trays: Designed for point-of-purchase displays, these trays showcase products effectively while maintaining organization.

In-House Design, Tooling & Thermoforming for Retail Packaging


We offer a fully integrated approach to custom retail packaging—from concept to production—under one roof. Our in-house capabilities streamline development, reduce lead times, and ensure the highest level of quality control throughout every stage of the process.

Full Service Thermoform Capabilities

  • Custom Package Design: Our engineering team works directly with you to create packaging that enhances shelf appeal, protects your product, and supports your brand. Using 3D modeling and prototyping, we bring your vision to life quickly and accurately.

  • Prototype and Production Tooling: All prototype and production tooling is built on-site in our dedicated machine shop. This allows for tighter tolerances, faster iteration, and greater control over tooling quality and performance.

  • Thermoforming: We thermoform your packaging in our ISO-certified facility using materials tailored to your product requirements and retail display strategy.

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What Sets Us Apart


63 Years of Retail Packaging Experience

Design for Manufacturing

Fully-Integrated US Supplier

4th Generation Family Company Since 1962

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