Thermoformed Electronics Packaging | ESD Dunnage Trays, Clamshells & Blisters

Dordan specializes in thermoformed electronics packaging for electrostatic-sensitive devices and components. With over 63 years of experience, we deliver precision-engineered ESD packaging solutions that protect electronic products from manufacturing to end use.

What Is Thermoformed Electronics Packaging?

Thermoformed electronics packaging refers to custom dunnage trays, clamshells, blisters, and inserts engineered to protect, organize, display, and transport electrostatic-sensitive components. For industrial electronics, ESD dunnage and assembly trays are utilized to optimize material handling, WIP, and assembly operations. For consumer electronics packaging, types include ESD clamshells, blisters, and inserts. Dordan has extensive experience with developing electronics packaging, including experience with anti-stat, ESD, and conductive materials. 

Design, Tooling & Thermoforming for Electronics Packaging

.Our In-House Capabilities Include:

• Siemens NX CAD: Our engineering team utilizes Siemens NX to design automotive trays and packaging that meets the specific needs of electronic components—from size and weight to fragility and ESD sensitivity. With a risk-based approach and design for manufacturing principles, Dordan is committed to the production of high quality and high performing electronics trays and packaging.

• NX CAD/CAM Tooling: All prototype and production tooling is machined in-house out of solid blocks of aluminum. This gives us tighter control over lead times, tolerances, and revisions. The same team of packaging engineers who develop the design also program the CNC tool paths, reducing translation errors and allowing for more intelligent quality control.

• Thermoforming: We thermoform electronics packaging in our ISO 9001:2015 and ISO 13485:2016 certified facility using a wide range of materials, including anti-state, ESD-safe, and conductive options.

• Validation & Quality Control: Our quality assurance process includes dimensional verification, fit testing, and—if required—full process validations to support highly regulated industries like industrial electronics. Our quality management system informs all processes at Dordan, resulting in the on time delivery of defect free products.

• Cleanroom Manufacturing: We produce packaging for sensitive electronics and components in our ISO Class 8 cleanroom. Here the level of particulate in the production environment is controlled, which is ideal for electronics that are sensitive to it.

Quality Assurance for Electronics Packaging

63 Years of Experience Thermoforming Electronics Packaging

Fully-Integrated In-House Operations