Thermoformed Electronics Packaging | ESD Dunnage Trays, Clamshells & Blisters

Dordan specializes in thermoformed electronics packaging for electrostatic-sensitive devices and components. With over 63 years of experience, we deliver precision-engineered ESD packaging solutions that protect electronic products from manufacturing to end use.

What Is Thermoformed Electronics Packaging?

Thermoformed electronics packaging refers to custom dunnage trays, clamshells, blisters, and inserts engineered to protect, organize, display, and transport electrostatic-sensitive components. 

Industrial Electronics Applications:

• ESD Dunnage & Assembly Trays

Consumer Electronics Applications:

• Clamshell Packaging

• Blister Packaging

• Plastic Inserts

Design, Tooling & Thermoforming for Electronics Packaging

At Dordan Manufacturing, we provide fully integrated packaging development—delivering speed, precision, and control from concept to production. By offering all core services under one roof, we eliminate delays, reduce costs, and ensure quality at every stage.

Our In-House Capabilities Include:

• Custom Package Design: Our engineering team utilizes Siemens NX to design automotive trays and packaging that meets the specific needs of electronic components—from size and weight to fragility and ESD sensitivity. 

• Tooling: All production tooling is machined in-house. This gives us tighter control over lead times, tolerances, and revisions—allowing faster iterations and higher quality final parts.

• Thermoforming: We thermoform packaging in our ISO 9001:2015 and ISO 13485:2016 certified facility using a wide range of materials, including anti-state, ESD-safe, and conductive options.

• Validation & Quality Control: Our quality assurance process includes dimensional verification, fit testing, and—if required—full process validations to support highly regulated industries like medical and industrial electronics.

• Cleanroom Manufacturing: We produce packaging for sensitive electronics and components in our ISO Class 8 cleanroom.

Quality Assurance for Electronics Packaging

When packaging sensitive electronic components, quality is paramount. At Dordan, we operate under an ISO 9001:2015 and ISO 13485:2016 certified quality management system, ensuring every thermoformed part meets your exact specifications for fit, function, and reliability.

What sets us apart:

Fully In-House Operations