Dordan specializes in designing and manufacturing thermoformed electronics trays and packaging that protect electrostatic-sensitive devices and components.
Above: ESD dunnage tray protects sensitive electronics and components during shipping
As a fully integrated thermoformer with over 63 years of ESD packaging design and manufacturing experience, Dordan delivers precision-engineered ESD trays and packaging solutions that protect electronic products from manufacturing to end use.
Thermoformed electronics packaging refers to custom dunnage trays, clamshells, blisters, and inserts engineered to protect, organize, display, and transport electrostatic-sensitive components. For industrial electronics, ESD dunnage and assembly trays are utilized to optimize material handling, WIP, and assembly operations. For consumer electronics packaging, types include ESD clamshells, blisters, and inserts.
Above: Thermoformed ESD blister packaging
Dordan has extensive experience with developing electronics packaging, including experience with anti-stat, ESD, and conductive materials.
Dordan is a end-to-end electronics tray packaging supplier, offering in house design, tooling, thermoforming, and cleanroom thermoforming for particulate-sensitive electronics.
Above: Some of Dordan's thermoforming machines converting roll-fed plastic into electronics trays
Our in-house capabilities include:
Siemens NX CAD: Our engineering team utilizes Siemens NX to design automotive trays and packaging that meets the specific needs of electronic components—from size and weight to fragility and ESD sensitivity. With a risk-based approach and design for manufacturing principles, Dordan is committed to the production of high quality and high performing electronics trays and packaging.
NX CAD/CAM Tooling: All prototype and production tooling is machined in-house out of solid blocks of aluminum. This gives us tighter control over lead times, tolerances, and revisions. The same team of packaging engineers who develop the design also program the CNC tool paths, reducing translation errors and allowing for more intelligent quality control.
Thermoforming: We thermoform electronics packaging in our ISO 9001:2015 and ISO 13485:2016 certified facility using a wide range of materials, including anti-state, ESD-safe, and conductive options.
Validation & Quality Control: Our quality assurance process includes dimensional verification, fit testing, and—if required—full process validations to support highly regulated industries like industrial electronics. Our quality management system informs all processes at Dordan, resulting in the on time delivery of defect free products.
Cleanroom Manufacturing: We produce packaging for sensitive electronics and components in our ISO Class 8 cleanroom. Here the level of particulate in the production environment is controlled, which is ideal for electronics that are sensitive to it.
We are certified to ISO 9001:2015 and ISO 13485:2016 standards and committed to ensuring that every thermoformed part meets your exact specifications for fit, function, and reliability.
Above: Robot strips thermoformed electronics tray from web after forming and die cutting
Our quality process includes:
Dimensional Accuracy & Repeatability
Material Verification
In-Process & Final Inspections
Documentation & Traceability
Automated Optical Inspection
What Sets Us Apart
63-Years of Experience Thermoforming Electronics Packaging
Fully-Integrated In House Operations
Experts in Anti-Stat, ESD, and Conductive Materials
4th-Generation Family-Owned Company, Made in USA Since 1962
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