Dordan Manufacturing is a fourth-generation, family-owned manufacturer of high-quality thermoformed medical packaging. From concept to production, we provide custom medical device trays, blisters, clamshells, kits, and handling trays engineered for safety, compliance, and performance. Certified to ISO 13485:2016 and ISO 9001:2015, Dordan offers full-service medical packaging solutions backed by in-house design, tooling, plastics thermoforming, and ISO Class 8 cleanroom manufacturing.
Key benefits of thermoformed medical packaging include:
Custom Fit and Protection: Each package is tailored to the specific dimensions of the medical device, ensuring a snug fit that minimizes movement and potential damage during transportation and storage.
Sterility Maintenance: Designed to accommodate sterilization processes, thermoformed packages help maintain the sterility of medical devices until the point of use.
Material Versatility: Utilizes medical-grade plastics such as PETG and HIPS, which are known for their clarity, strength, and compatibility with sterilization methods.
Cost-Effective for Medium & High Volumes: Once the tooling is created, thermoforming allows for rapid production of large quantities, making it a cost-effective solution for high-volume needs.
Design Flexibility: Capable of producing complex shapes and features, including compartments, flanges, and seals, to meet diverse medical packaging requirements.
We specialize in custom thermoformed medical trays and packaging for a wide range of applications, including:
Medical Device Trays: Secure and sealable trays designed to hold and protect devices such as implants, surgical tools, and diagnostic equipment
Surgical and Procedural Kits: Organized trays for single-use and reusable instruments, configured to improve OR workflow and reduce setup time
Medical Blister Packaging: Thermoformed blisters sealed to foil or Tyvek® that offer tamper resistance and unit-dose protection
Medical Clamshells: Durable, hinged packaging used for syringes, tubing sets, and other device components
Component Handling & Assembly Trays: Designed for cleanroom assembly, automation, and shipping of medical components
We provide end-to-end medical packaging solutions, including:
Package Design – Using Siemens NX for part modeling and tooling development
In-House Tooling – CNC machined prototype and production tooling
Thermoforming – 12 thin-gauge thermoformers, including cleanroom operation
Cleanroom Manufacturing – Full production under ISO Class 8 conditions
ISO 9001:2015 and ISO 13485:2016 Certified – First article validation, process capability studies, PPAPs
This integrated approach improves speed, traceability, and consistency throughout the medical packaging development process.
Why Work with Dordan for Medical Packaging?
ISO 13485:2016 & ISO 9001:2015 Certified
ISO Class 8 Cleanroom Manufacturing
Production-Intent Prototyping & In-House Tooling
Vertically Integrated U.S. Manufacturing
4th Generation Family Owned and Operated Since 1962
Request a Free Medical Packaging Consultation
Need help developing your next thermoformed medical tray or surgical kit package? Contact Us today or Request a Quote for your next project.