Medical Trays & Thermoformed Medical Packaging | ISO 13485:2016 Certified


Dordan Manufacturing is a fourth-generation, family-owned manufacturer of high-quality thermoformed medical packaging. From concept to production, we provide custom medical device trays, blisters, clamshells, kits, and handling trays engineered for safety, compliance, and performance. Certified to ISO 13485:2016 and ISO 9001:2015, Dordan offers full-service medical packaging solutions backed by in-house design, tooling, plastics thermoforming, and ISO Class 8 cleanroom manufacturing.

Thermoformed medical packaging

Thermoformed Medical Packaging Features


 Key benefits of thermoformed medical packaging include:

  • Custom Fit and Protection: Each package is tailored to the specific dimensions of the medical device, ensuring a snug fit that minimizes movement and potential damage during transportation and storage.

  • Sterility Maintenance: Designed to accommodate sterilization processes, thermoformed packages help maintain the sterility of medical devices until the point of use.

  • Material Versatility: Utilizes medical-grade plastics such as PETG and HIPS, which are known for their clarity, strength, and compatibility with sterilization methods.

  • Cost-Effective for Medium & High Volumes: Once the tooling is created, thermoforming allows for rapid production of large quantities, making it a cost-effective solution for high-volume needs.

  • Design Flexibility: Capable of producing complex shapes and features, including compartments, flanges, and seals, to meet diverse medical packaging requirements.

DOWNLOAD MEDICAL PKG COST STRUCTURE

Medical Packaging Designed for Performance & Compliance


We specialize in custom thermoformed medical trays and packaging for a wide range of applications, including:

  • Medical Device Trays: Secure and sealable trays designed to hold and protect devices such as implants, surgical tools, and diagnostic equipment

  • Surgical and Procedural Kits: Organized trays for single-use and reusable instruments, configured to improve OR workflow and reduce setup time

  • Medical Blister Packaging: Thermoformed blisters sealed to foil or Tyvek® that offer tamper resistance and unit-dose protection

  • Medical Clamshells: Durable, hinged packaging used for syringes, tubing sets, and other device components

  • Component Handling & Assembly Trays: Designed for cleanroom assembly, automation, and shipping of medical components 

Fully Integrated Medical Thermoforming Capabilities


We provide end-to-end medical packaging solutions, including:

Thermoformed medical packaging

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Why Work with Dordan for Medical Packaging?


What sets us apart:

ISO 13485:2016 & ISO 9001:2015 Certified

ISO Class 8 Cleanroom Manufacturing

Production-Intent Prototyping & In-House Tooling

Vertically Integrated U.S. Manufacturing

4th Generation Family Owned and Operated Since 1962


Contact Us or Request a Quote to get started on your medical packaging project!