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Thermoformed medical packaging

Custom medical trays, blisters, clamshells, handling trays, and kit packaging for medical device and cleanroom manufacturing programs

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Surgical and Procedure Kit
Medical device tray

Medical packaging developed around device, process, and point-of-use requirements

Dordan designs and manufactures thermoformed medical packaging for device protection, component organization, sterile barrier applications, cleanroom transfer, and clinical presentation. Package designs are developed around device dimensions, material selection, sealing requirements, sterilization method, handling needs, and manufacturing conditions.

  • Cavity layouts and design features for device fit, orientation, and retention
  • Package formats for trays, blisters, kits, handling trays, and clamshells
  • Material and flange considerations for Tyvek®, foil, and medical lidstock
  • EtO and gamma sterilization compatibility when required
  • ISO Class 8 cleanroom manufacturing and ISO 13485 quality systems

Medical packaging formats

Explore medical packaging solutions by application

Thermoformed packaging formats engineered to support device protection, component handling, procedural kit organization, and sterile presentation requirements.

Medical trays and blisters

Device Trays & Blisters

Sterile barrier-compatible packaging engineered to protect medical devices throughout distribution, storage, and clinical use

Medical handling tray

Medical Handling Trays

Repeatable cavity layouts designed to support controlled component handling, orientation, inspection, and movement throughout manufacturing environments

Surgical and procedural kit packaging

Surgical & Procedural Kits

Multi-cavity tray systems engineered to organize procedural components while supporting sterile presentation and efficient clinical workflows

Medical clamshell packaging

Medical Clamshell Packaging

Hinged thermoformed packaging used where enclosed protection, product visibility, and repeatable handling are required

Medical packaging engineered around device and process requirements

Using Siemens NX, Dordan develops thermoformed medical packaging around device dimensions, retention needs, sealing requirements, material selection, and manufacturing conditions. Engineering reviews help align package design with product protection, usability, tooling, and production requirements before manufacturing begins.

  • Siemens NX package design and development
  • Device-specific cavity and retention feature development
  • Material, flange, and sealing system considerations
  • Design-for-manufacturability review 
  • Risk-based engineering
Medical procedure kit tray engineering drawing

Integrated engineering, tooling & thermoforming

In-house engineering, tooling, thermoforming, and cleanroom manufacturing

Medical packaging development requires close coordination between package design, tooling, and manufacturing. Dordan manages these activities in-house to maintain dimensional accuracy, sealing consistency, and production control from concept through commercialization.

Medical tray engineering drawing

Packaging Design & Engineering

Packaging concepts are developed in Siemens NX with consideration for product protection, manufacturability, sealing requirements, and production efficiency

CNC for machining medical packaging tooling

Prototype & Production Tooling

Prototype and production tooling is designed in Siemens NX CAD/CAM and CNC-machined in-house to maintain dimensional accuracy and tooling control throughout development and production

Cleanroom for thermoforming medical packaging

Cleanroom & Quality Control

ISO Class 8 cleanroom manufacturing and ISO 13485:2016 quality systems provide documented procedures, material traceability, inspection records, and production controls for medical packaging programs

Start your medical packaging project

Custom thermoformed medical packaging engineered to protect medical devices, backed by cleanroom manufacturing and ISO 13485-certified quality systems

Request a Quote Call (815) 334-0087