Dordan designs and manufactures medical component handling trays for safe transport, assembly, and automation integration. Available for production in our ISO Class 8 cleanroom or standard production facility, our trays are engineered for precision, cleanliness, and repeatability—making them ideal for medical device manufacturers, contract packagers, and automation-driven assembly environments.
What Are Medical Handling Trays?
Medical handling trays are rigid thermoformed trays used to organize, protect, and transport medical components throughout assembly, kitting, or shipping operations. These trays:
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Ensure device protection during intra-facility or external transport
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Are designed for stacking, nesting, and robotic handling
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Support automated assembly line integration
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Offer particulate control through cleanroom and ESD-compatible materials
Key Features of Thermoformed Medical Handling Trays
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Stackability & Load-Bearing Design
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Engineered to stack and rotate without product contact
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Perimeter support protects sensitive components from compression damage
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Tight Form & Cut Tolerances
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Designed with automation in mind
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Tighter-then-standard tolerances to ensure trays perform consistently in high speed environments.
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Custom Locating Features
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Formed guide slots and locators enable intelligent integration with robotic assembly equipment
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Trays act as both component protectors and assembly enablers
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Cleanroom & ESD Compatibility
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Trays are thermoformed in our ISO Class 8 cleanroom to meet industry cleanliness standards
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ESD-safe materials available for electronic and sensor-containing medical components
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Fully Integrated Tray Design & Manufacturing
In-House Services:
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NX CAD Engineering: Siemens NX solid modeling of trays for manual and automated part handling operations.
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NX CAM CNC Machined Prototype & Production Tooling: Designed and produced in-house by the same team that engineer the handling tray, reducing translation errors and optimizing timelines.
- Plastics Thermoforming: 14 thermoforming machines for less critical medical component handling trays.
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ISO Class 8 Certified Cleanroom Thermoforming: Hard-wall cleanroom with monitored particulate levels for contamination-sensitive medical devices and components.
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ISO 9001:2015 and ISO 13485:2016 certified Quality Management System
Cleanroom Manufacturing for Medical Handling Trays
Cleanroom Capabilities:
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Precision Equipment for Complex Geometries: Our cleanroom is outfitted with Keifel thermoformers, capable of forming complex tray designs with consistent wall thickness and tight tolerances.
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Controlled Airflow & Particulate Monitoring: The facility utilizes a filtered, cascading airflow system and undergoes regular particulate count testing to ensure compliance with ISO Class 8 standards.
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Dedicated Zones for Gowning & Material Flow: Separate entry points for personnel and raw materials reduce cross-contamination risk, supporting uninterrupted cleanroom operations.
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Validated Sanitation & Maintenance Protocols: Routine deep cleans and documented maintenance schedules ensure cleanliness and process integrity between and during production runs.
What Sets Us Apart
ISO Class 8 Cleanroom-Ready Manufacturing in USA
63 Years of Thermoforming Experience
ISO 13485:2016 Certified Quality
Risk-Based Engineering & Design for Manufacturing
