Dordan Manufacturing specializes in custom thermoformed medical device trays engineered for sterility, performance, and ease of use. Available for production in our ISO Class 8 cleanroom or standard thermoforming facility, our rigid plastic trays provide sterile barrier protection, intuitive access for healthcare practitioners, and compliance with industry regulations. We are ISO 13485:2016 and ISO 9001:2015 certified, offering end-to-end solutions with in-house design, tooling, thermoforming, and cleanroom manufacturing.
Thermoformed medical trays are rigid plastic packages sealed with Tyvek® or other lidstock materials to create a sterile barrier system.
Ideal for packaging surgical tools, implants, and single-use medical devices, these trays are:
Easy to load, seal, and sterilize
Resistant to punctures and contamination
Designed for intuitive peel-open access and safe device removal
Preferred by healthcare professionals for their durability and simplicity
As a custom thermoformed tray manufacturer since 1962, Dordan designs medical trays with features that improve function, safety, and production efficiency:
Raised seal flange for Tyvek® or lidstock application and clean, secure seals
Snap-fit, friction-fit, and press-fit cavities to hold devices in place
Finger access and peel tabs for intuitive and safe device removal
Pragmatic tag and die design for clean cut edges and minimal flash
Medical grade material PETG material for strong form and consistent sealing
For customers who prefer pouch packaging, trays can also be placed in Tyvek® pouches as an alternative sterile barrier system.
Dordan offers fully integrated medical tray development, including:
Thermoform Design using Siemens NX solid modeling
CNC Tooling produced in-house using NX CAM software
Plastics Thermoforming for less-critical medical packaging
ISO Class 8 Cleanroom thermoforming with high-precision tooling
Our team of packaging engineers designs both the tray geometry and the tooling used to manufacture it, eliminating translation errors and enabling rapid prototyping and production.
Dordan’s ISO Class 8 certified cleanroom is purpose-built for the thermoforming of medical device trays that require tight tolerances, clean seals, and contamination control. Designed to meet the rigorous standards of ISO 14644, our cleanroom manufacturing environment ensures that each tray maintains sterility, structural integrity, and compliance throughout its lifecycle.
Key Cleanroom Features Include:
Keifel Speedformers with automated forming, die cutting, stripping, and stacking
Cascading filtered airflow design to manage particulate and bioburden levels
Terminal cleaning protocols and material wipe-down for all incoming goods
GMP-compliant gowning rooms and material staging zones for controlled entry
Particulate count testing and environmental monitoring performed regularly
All cleanroom operations follow strict SOPs outlined in our certified QMS, supporting the manufacture of medical trays used in surgical kits, sterile packaging systems, and pharmaceutical assemblies.
ISO 13485:2016 Certified
ISO Class 8 Cleanroom Thermoforming
Risk-Based Engineering
In-House Tooling & Prototyping for Rapid Development
4th Generation Family-Owned Since 1962, Made in USA
Looking for a reliable partner for custom thermoformed medical trays? Contact Us today or Request a Quote to get started on your project.