Dordan Manufacturing specializes in custom thermoformed medical device trays engineered for sterility, performance, and ease of use. Available for production in our ISO Class 8 cleanroom or standard thermoforming facility, our medical trays provide sterile barrier protection, intuitive access for healthcare practitioners, and compliance with industry regulations. We are ISO 13485:2016 and ISO 9001:2015 certified, offering end-to-end solutions with in-house design, tooling, thermoforming, and cleanroom manufacturing.
Thermoformed medical trays are rigid plastic packages sealed with Tyvek® or other lidstock materials to create a sterile barrier system.
Ideal for packaging surgical tools, implants, and single-use medical devices, these trays are:
Easy to load, seal, and sterilize
Resistant to punctures and contamination
Designed for intuitive peel-open access and safe device removal
Preferred by healthcare professionals for their durability and simplicity
As a custom thermoformed tray manufacturer since 1962, Dordan designs medical trays with features that improve function, safety, and production efficiency:
Raised seal flange for Tyvek® or lidstock application and clean, secure seals
Snap-fit, friction-fit, and press-fit cavities to hold devices in place
Finger access and peel tabs for intuitive and safe device removal
Pragmatic tag and die design for clean cut edges and minimal flash
Medical grade material PETG material for strong form and consistent sealing
For customers who prefer pouch packaging, trays can also be placed in Tyvek® pouches as an alternative sterile barrier system.
Dordan offers fully integrated medical tray development, including:
Medical Packaging Design using Siemens NX CAD solid modeling
CNC Prototype and Production Tooling produced in-house using NX CAM software
Custom Thermoforming for less-critical medical packaging
ISO Class 8 Cleanroom thermoforming with high-precision tooling
ISO 9001:2015 and ISO 13485:2016 certified Quality Management System
Dordan’s ISO Class 8 certified cleanroom produces medical device trays that require tight tolerances, clean seals, and contamination control.
Key Cleanroom Features Include:
Keifel Speedformers with automated forming, die cutting, stripping, and stacking
Cascading filtered airflow design to manage particulate and bioburden levels
Terminal cleaning protocols and material wipe-down for all incoming goods
Compliant gowning rooms and material staging zones for controlled entry
Particulate count testing and environmental monitoring performed regularly
Full Service and Fully Integrated Tray Supplier
Risk-Based Engineering and Design for Manufacturing
In-House Prototyping & Tooling for Rapid Development
4th Generation Family-Owned Since 1962, Made in USA
Looking for a reliable partner for custom thermoformed medical trays? Contact Us today or Request a Quote to get started on your project.