Dordan Manufacturing specializes in custom thermoformed medical device trays engineered for sterility, performance, and ease of use. Available for production in our ISO Class 8 cleanroom or standard thermoforming facility, our medical trays provide sterile barrier protection, intuitive access for healthcare practitioners, and compliance with industry regulations. We are ISO 13485:2016 and ISO 9001:2015 certified, offering end-to-end solutions with in-house design, tooling, thermoforming, and cleanroom manufacturing.
Thermoformed medical trays are rigid plastic packages sealed with Tyvek® or other lidstock materials to create a sterile barrier system. Ideal for packaging surgical tools, implants, and single-use medical devices, these trays are:
Easy to load, seal, and sterilize
Resistant to punctures and contamination
Designed for intuitive peel-open access and safe device removal
Preferred by healthcare professionals for their durability and simplicity
As a custom thermoformed tray manufacturer since 1962, Dordan designs medical trays with features that improve function, safety, and production efficiency:
Raised seal flange for Tyvek® or lidstock application and clean, secure seals
Snap-fit, friction-fit, and press-fit cavities to hold devices in place
Finger access and peel tabs for intuitive and safe device removal
Pragmatic tag and die design for clean cut edges and minimal flash
Medical grade material PETG material for strong form and consistent sealing
For customers who prefer pouch packaging, trays can also be placed in Tyvek® pouches as an alternative sterile barrier system.
Dordan offers fully integrated medical tray development, including:
Medical Packaging Design: Utilizing Siemens NX CAD solid modeling for developing medical trays, Dordan incorporates design for manufacturing and risk-based engineering for high quality production.
CNC Prototype and Production Tooling: NX CAD/CAM CNC integration allows for zero translation errors between tray design and prototype and production tooling. The same team of engineers that develop the packaging concept program the CNC tool paths, optimizing quality control and facilitating timeline gains.
Custom Thermoforming: Dordan's standard factory houses 12 in-line thin-gauge thermoforming machines. Appropriate for non critical medical and healthcare applications, we offer multiple tiers of quality control to ensure that the parts being produced meets the customer's performance requirements.
ISO Class 8 Cleanroom: A controlled environment ideal for sterile and non sterile medical packaging applications. Monitored particulate, temperature and humidity, Dordan's cleanroom is a fully enclosed and complete hardwall space equipped with two Kiefel thermoforming machines.
ISO 9001:2015 and ISO 13485:2016 Certified: Dordan's quality management system strives to ensure the on time delivery of defect free medical trays and packaging.
Key Cleanroom Features Include:
Kiefel Speedformers with automated forming, die cutting, stripping, and stacking
Cascading filtered airflow design to manage particulate and bioburden levels
Terminal cleaning protocols and material wipe-down for all incoming goods
Compliant gowning rooms and material staging zones for controlled entry
Particulate count testing and environmental monitoring performed regularly
Full Service and Fully Integrated Medical Tray Supplier
Risk-Based Engineering and Design for Manufacturing
In-House Prototyping & Tooling for Rapid Development
4th Generation Family-Owned Since 1962, Made in USA