Plastic Insert Trays

Dordan Manufacturing designs and manufactures custom thermoformed plastic insert trays. Plastic insert trays are designed to display, protect, and organize products inside an outer container, like a paperboard or plastic carton, set-up box, and/or sleeve.


Plastic insert tray

Plastic insert trays are a popular packaging solution for retail display and cosmetics. Undercuts allow for product snap fit, anti-rotation features keep products facing forward, and finger-access allows for ease of product removal. Efficiencies with product pack out are also facilitated, as no secondary assembly of plastic insert trays is required, contrary to with paperboard or cardboard inserts.


Plastic insert trays are an effective packaging solution for subscription-based mail-delivery kits. Loaded with products and placed inside an outer carton or corrugate container, insert trays protect products throughout USPS shipping to arrive to the consumer without damage.

Dordan is a 60-year old family-owned and operated designer and manufacturer of custom thermoformed plastic insert trays. We are a full service thermoform designer and manufacturer, offering all insert tray designtooling, and thermoforming in house. This integration between design and manufacture results in the production of high quality thermoformed plastic insert trays in quick turnaround at competitive pricing.

Our quality management system provides the framework though which we strive to continuously increase the value of the products and services we provide. This quality management system is the vehicle through which we provide consistently high quality plastic insert trays that enhance the presentation and function of retail packaging.

Plastic insert tray