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Custom thermoform packaging design

Custom thermoform packaging engineered for product protection and manufacturing efficiency

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Thermoform packaging design
Thermoformed dunnage tray engineering drawing

Thermoformed packaging design support

Dordan designs thermoformed trays, blisters, clamshells, inserts, and dunnage trays for medical, industrial, electronics, automotive, and consumer applications. Designs are developed in Siemens NX and reviewed for forming, tooling, material selection, part fit, handling, and production requirements.

Design, prototyping, tooling, and thermoforming are handled in-house to keep programs aligned through development. For automation and assembly trays, Dordan evaluates part orientation, pick access, repeatability, and tray consistency early in the design process.

Medical and cleanroom packaging projects are supported by ISO 13485-certified quality systems and ISO Class 8 cleanroom manufacturing capabilities.

Development process

Integrated design and tooling for thermoform packaging engineered for manufacturability and performance

Thermoform clamshell engineering drawing

Risk-Based Design Review

Cross-functional engineering reviews evaluate part geometry, material distribution, sealing requirements, handling, and manufacturability before formal development begins

Thermoform packaging 3D rendering

NX CAD Modeling

Dordan develops thermoform packaging concepts using Siemens NX CAD software, supporting 3D modeling, tolerance evaluation, and production-ready engineering documentation

CNC for machining thermoform tooling

Prototype & Production Tooling

Prototype and production tooling are developed in-house to support design intent, manufacturability, process control, and formed part quality

Custom thermoforming

Thermoforming & Quality Control

Engineered designs are transitioned into validated thermoforming processes with in-process quality controls to ensure repeatable production and part performance

Package formats we design

Thermoformed packaging design across product categories

Dordan designs thermoformed packaging around product fit, protection, handling, presentation, material selection, tooling, and production requirements.

Thermoformed medical packaging

Medical Packaging

Medical trays, blisters, and packaging designs developed around device protection, sterile barrier systems, loading, handling, and manufacturing requirements

Thermoformed dunnage tray

Dunnage Trays

Dunnage tray designs for part protection, organization, orientation control, automation, assembly, shipping, and material handling applications.

Clamshell packaging

Clamshells

Clamshell packaging supports product visibility, secure closure, and protective containment for retail and consumer product applications

ESD blister packaging

Blisters

Blister packaging supports product organization, visibility, and protection for retail presentation and mid-to high-volume production programs

Medical thermoform packaging for sterile barrier and validation requirements

  • Designed around the geometry and handling requirements of surgical tools, implants, and diagnostic components
  • Supports intuitive loading and aseptic presentation during sterile field transfer
  • Compatible with Tyvek®, film, and foil lidstock sealing systems
  • Packaging concepts developed around validation and regulatory documentation requirements
  • In-house design for manufacturing and tooling processes support rapid prototype iteration and process control
Medical tray engineering drawing

Start a thermoform package design project

Work with Dordan to develop custom thermoformed packaging designed for fit, protection, handling, tooling, and production.