Dordan specializes in the custom design and engineering of thermoform packaging for the medical, consumer, automotive, electronics, and industrial markets. With in house capabilities including packaging design, prototyping, tooling, plastics thermoforming, and ISO Class 8 cleanroom manufacturing, we are a full service supplier of high quality thermoformed packaging.
Thermoform package design combines engineering precision with manufacturability to ensure your packaging performs as intended. From initial concept to production-ready design, Dordan’s in-house team delivers thermoform packaging solutions that balance form, fit, and performance.
Using Siemens NX Solid Modeling software, Dordan’s packaging engineers develop custom thermoformed solutions tailored to product protection, manufacturing efficiency, and functionality. Whether reverse engineering physical samples, working from customer-supplied CAD files, or designing from scratch, our team delivers accurate, production-ready designs.
We Provide:
Photorealistic Renderings
Engineering Drawings
3D printed prototypes
3D Model Files
Prototypes formed on machined tooling
Risk-Based Engineering
Design-For-Manufacturability Evaluations
Final Production Drawing
Clamshells, Blisters, and Insert Trays
Secure, organize, and display consumer products
Designed for visibility, retail presentation, and impact resistance
Dunnage, Shipping, & Assembly Trays
Durable trays engineered to protect automotive and industrial components
Ideal for shipping, WIP, and robotic assembly integration
Designed to ensure sterility, compliance, and device integrity
Manufactured in our ISO Class 8 cleanroom
ISO 9001:2015 & ISO 13485:2016 certified
Integrated Engineering Workflow:
Before engineering begins, cross-functional reviews from engineering, production, and quality control determine design risks, performance criteria, and quality control checkpoints.
Dordan uses Siemens NX CAD Solid Modeling for custom thermoform part design
3D printing and prototyping for rapid validation
After prototype approval, production tooling and components are machined using identical tool paths, minimizing translation errors and ensuring repeatability.
All tooling components — from assist plugs and trim dies to pressure boxes and EOAT — are built, polished, and assembled in-house.
We specialize in custom medical thermoform package design for Class I, II, and III devices, offering solutions that support sterile barrier systems, aseptic presentation, and regulatory requirements.
Our Medical Packaging Design Services Include:
Device-Specific Forming Cavities: Tailored to the geometry and handling needs of surgical tools, implants, diagnostic components, and kits.
Aseptic Presentation Considerations: Trays are engineered for intuitive loading and access during sterile field transfer, supporting clinician usability.
Sterile Barrier System Integration: Designs accommodate Tyvek®, film, or foil lidstock to create validated sterile packaging systems.
ISO 9001:2015 & ISO 13485:2016 Support: Our design process aligns with key regulatory standards and validation requirements.
Rapid Prototyping & Iteration: Fully integrated design and tooling services allow for quick design and prototype iterations.
Dordan’s thermoform design is governed by our ISO 9001:2015 and ISO 13485:2016 certifications, ensuring:
Full document control and revision tracking
Design retention and traceability
Rigorous pre-production review and in-process quality checks
What Sets Us Apart
63 Years of Thermoform Packaging Design
Rapid, Collaborative Development
Fully-Integrated US Supplier
Medical Packaging Specialists
4th Generation Family-Owned
Request a Design Consultation
Contact Us or Request a Quote today.
