Plastic Blister Packaging | Custom Thermoformed Blisters


Dordan Manufacturing is a fourth-generation, family-owned plastic blister packaging manufacturer with over 63 years of experience designing and thermoforming custom retail and consumer product blisters. Our in-house capabilities include blister packaging designtooling, thermoforming, and cleanroom manufacturing, providing reliable and cost-effective blister packaging solutions. 

Plastic Blister Packaging

What is Plastic Blister Packaging?


Plastic blisters are lightweight, affordable, and durable packaging components formed to fit a specific product. Blisters enhance product visibility while offering protection, pilfer-resistance, and ease of fulfillment

They Are Commonly Used In:

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 Blister Packaging Types & Features


  • Trapped Blisters: Sandwiched between two paperboard cards for added security

  • Face-Seal Blisters: Heat-sealed to a coated or uncoated blister card

  • Custom-Formed Cavities: For enhanced product protection and merchandising

  • Material Options: RPET, PETG, PVC, and more — including recyclable and sustainable options

Dordan partners with card stock suppliers and blister heat sealing equipment manufacturers to ensure compatibility between the formed blister, sealing die, and backing materials — producing a robust and repeatable seal.

In-House Blister Design & Thermoforming Capabilities


  • NX CAD Packaging Design: Using Siemens NX 3D modeling software, our engineers design custom blisters to fit your product’s exact geometry, optimize material usage, and enhance automation compatibility. Our blisters are engineered with appropriate draft angles, draw ratios, and material thicknesses to ensure compatibility with auto-fed blister sealers and manual machinery.

  • Prototype & Production Tooling: All forming and trim tools are manufactured on-site using advanced CNC equipment for tight tolerances and rapid turnaround.

  • Thermoforming: We form clear and opaque materials like PET, RPET, PETG, HIPS, and PVC in thicknesses ideal for blister packaging—balancing clarity, durability, and sustainability.

  • ISO Class 8 Cleanroom Manufacturing for critical healthcare and medical blister packaging

  • ISO 9001:2015 and ISO 13485:2016 certified for comprehensive quality management 

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Why Work with Dordan?

What Sets Us Apart:

Trapped blister packaging

Fully Integrated Manufacturing in USA

ISO Certified for Quality

63 Years of Custom Thermoforming

4th-Generation Family Owned & Operated

Ready to Start Your Blister Packaging Project?


Contact Us or Request a Quote to discuss your blister packaging needs.