Dordan is a plastic blister designer and manufacturer with over 63 years of experience providing blister packaging to the retail and consumer markets. Our in-house capabilities include blister design, tooling, and thermoforming, providing reliable and cost-effective blister packaging solutions.
Plastic blisters are lightweight, affordable, and durable packaging components formed to fit a specific product. Blisters enhance product visibility while offering protection, pilfer-resistance, and ease of fulfillment. They are commonly used in:
Retail and consumer packaging for electronics, cosmetics, and hardware
Healthcare and pharmaceutical blisters securely contain, protect, and deliver medical products and medications
Blister card sealing to paperboard, trapped blister cards, or foil/multi-laminate backing
Trapped Blisters: Sandwiched between two paperboard cards for added security
Face-Seal Blisters: Heat-sealed to a coated or uncoated blister card
Custom-Formed Cavities: For enhanced product protection and merchandising
Material Options: RPET, PETG, PVC, and more — including recyclable and sustainable options
NX CAD Packaging Design: Using Siemens NX 3D solid modeling software, our engineers design blisters to meet your specific requirements while being designed for manufacturing. Our blisters are engineered with appropriate draft angles, draw ratios, and material thicknesses to ensure compatibility with auto-fed blister sealers and manual machinery.
Prototype & Production Tooling: All blister packaging thermoform tools are generated using NX CAD/CAM CNC integration, reducing translation errors and ensuring tight tolerances can be met.
Thermoforming: We have 14 machines that have the ability to thermoform a variety of plastic blister materials ranging in thicknesses, colors and properties. Dordan has 63 years of experience designing and manufacturing plastic blister packaging and is an expert on material selection and thermoforming.
ISO Class 8 Cleanroom Manufacturing: Our in-house cleanroom offers a controlled environment for manufacturing blisters for particulate-sensitive medical and electronic products.
ISO 9001:2015 and ISO 13485:2016 Certified: Dordan's certified quality management system offers a framework for ensuring the on time delivery of defect free blister packaging.
Fully Integrated Manufacturing in USA
ISO Certified Quality
63 Years of Custom Thermoforming Experience
4th-Generation Family Owned & Operated