Plastic Blister Packaging | Custom Thermoformed Blisters


Dordan Manufacturing is a plastic blister designer and thermoformer with over 63 years of experience providing blister packaging to the retail and consumer markets. 

plastic blister packaging

Above: Plastic blisters for hand tools

Our in-house capabilities include blister designtoolingthermoforming, and cleanroom manufacturing, providing reliable and cost-effective blister packaging solutions. 

What Are Plastic Blisters?


Plastic blisters are lightweight, affordable, and durable packaging components formed to fit a specific product. Blisters enhance product visibility while offering protection, pilfer-resistance, and ease of fulfillment. They are commonly used in retail and medical packaging to securely contain, protect, and deliver products.

DOWNLOAD THERMOFORM PRICING STRUCTURE

 Blister Packaging Types & Features


  • Trapped Blisters: Sandwiched between two paperboard cards for added security

  • Face-Seal Blisters: Heat-sealed to a coated or uncoated blister card

  • Custom-Formed Cavities: For enhanced product protection and merchandising

  • Material Options: RPET, PETG, PVC, and more — including recyclable and sustainable options

trapped blister packaging

Above: Trapped blister packaging for healthcare

In-House Blister Design & Thermoforming Capabilities


  • NX CAD Packaging Design: Using Siemens NX solid modeling software, our engineers design blisters to meet your specific requirements while being designed for manufacturing. Our blisters are engineered with appropriate draft angles, draw ratios, and material thicknesses to ensure compatibility with auto-fed blister sealers and manual machinery.

  • Prototype & Production Tooling: All blister packaging thermoform tools are generated using NX CAD/CAM CNC integration, reducing translation errors and ensuring tight tolerances can be met. 

  • Thermoforming: We have 14 machines that have the ability to thermoform a variety of plastic blister materials ranging in thicknesses, colors and properties. Dordan has 63 years of experience designing and manufacturing plastic blister packaging and is an expert on material selection and thermoforming. 

  • ISO Class 8 Cleanroom Manufacturing: Our in-house cleanroom offers a controlled environment for manufacturing blisters for particulate-sensitive medical and electronic products.

  • ISO 9001:2015 and ISO 13485:2016 Certified: Dordan's certified quality management system offers a framework for ensuring the on time delivery of defect free blister packaging. 

plastic thermoforming machines

Above: Several of Dordan's plastic thermoforming machines in its standard factory

What Sets Us Apart

63-Years of Plastic Blister Design & Manufacturing

Fully-Integrated Manufacturing in USA

Blister Materials and Industry Experts

4th-Generation Family Owned & Operated

Request A Quote


Contact Us or Request a Quote for custom plastic blisters.