Dordan Manufacturing is a fourth-generation, family-owned plastic blister packaging manufacturer with over 63 years of experience designing and thermoforming custom retail and consumer product blisters. Our in-house capabilities include blister packaging design, tooling, thermoforming, and cleanroom manufacturing, providing reliable and cost-effective blister packaging solutions.
Plastic blisters are lightweight, affordable, and durable packaging components formed to fit a specific product. Blisters enhance product visibility while offering protection, pilfer-resistance, and ease of fulfillment
They Are Commonly Used In:
Retail and consumer packaging for electronics, cosmetics, and hardware
Healthcare and pharmaceutical blisters securely contain, protect, and deliver medical products and medications
Blister card sealing to paperboard, trapped blister cards, or foil/multi-laminate backing
Trapped Blisters: Sandwiched between two paperboard cards for added security
Face-Seal Blisters: Heat-sealed to a coated or uncoated blister card
Custom-Formed Cavities: For enhanced product protection and merchandising
Material Options: RPET, PETG, PVC, and more — including recyclable and sustainable options
Dordan partners with card stock suppliers and blister heat sealing equipment manufacturers to ensure compatibility between the formed blister, sealing die, and backing materials — producing a robust and repeatable seal.
NX CAD Packaging Design: Using Siemens NX 3D modeling software, our engineers design custom blisters to fit your product’s exact geometry, optimize material usage, and enhance automation compatibility. Our blisters are engineered with appropriate draft angles, draw ratios, and material thicknesses to ensure compatibility with auto-fed blister sealers and manual machinery.
Prototype & Production Tooling: All forming and trim tools are manufactured on-site using advanced CNC equipment for tight tolerances and rapid turnaround.
Thermoforming: We form clear and opaque materials like PET, RPET, PETG, HIPS, and PVC in thicknesses ideal for blister packaging—balancing clarity, durability, and sustainability.
ISO Class 8 Cleanroom Manufacturing for critical healthcare and medical blister packaging
ISO 9001:2015 and ISO 13485:2016 certified for comprehensive quality management
What Sets Us Apart:
Fully Integrated Manufacturing in USA
ISO Certified for Quality
63 Years of Custom Thermoforming
4th-Generation Family Owned & Operated
Ready to Start Your Blister Packaging Project?
Contact Us or Request a Quote to discuss your blister packaging needs.
Phone 815-334-0087 | Fax 815-334-0089 | Toll Free 800-663-5460 | sales@dordan.com
2025 Castle Road, Woodstock, IL, 60098
©2018 Dordan Manufacturing Company, Incorporated. All Rights Reserved.