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Custom blister packaging

Retail-focused blister packaging designed for product visibility, secure containment, and shelf-ready presentation.

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Thermoformed blister packaging
ESD blister packaging

Thermoformed blister packaging for product containment

Blister packaging uses a custom-formed plastic cavity to hold and present a product within a clear package format. Blisters can be developed around product dimensions, printed backing card requirements, heat-sealing applications, and retail display needs.

  • Custom-formed cavities for product fit, retention, and organization
  • Compatible with printed backing cards and heat-sealing applications
  • Clear thermoformed formats for retail product display
  • Developed around product design, card layout, and merchandising requirements
  • Used for consumer products, electronics, hardware, small components, and select medical applications

Blister packaging applications

Retail blister packaging for display, containment, and organization

Blister packaging is used for retail products that need clear visibility, secure containment, and organized presentation through handling, shipping, and display. Custom-formed cavities help position the product while supporting carded, shelf-ready, and multi-component packaging formats.

Retail blister packaging icon

Shelf Display & Merchandising

Designed for peg hook and shelf display applications where product visibility and presentation are important

controlled product positioning with custom procedural trays icon

Small Parts & Accessories

Custom-formed cavities help organize and secure small products, accessories, and multi-component items

cardedpackaging icon

Carded Retail Packaging

Compatible with printed backing cards and heat sealing for retail-ready packaging with clear labeling and product visibility

Retail blister packaging development

Integrated blister packaging design, tooling, and production

Dordan supports retail blister packaging programs through in-house design, tooling, thermoforming, and quality control. Teams coordinate cavity design, material selection, backing card requirements, sealing areas, and retail presentation needs from design review through production.

Blister packaging design

Design & Engineering

Blister packaging is developed in Siemens NX around product geometry, cavity fit, retention, visibility, backing card requirements, and retail presentation needs

Machining thermoform tooling

In-House Tooling Development

Prototype and production tooling is CNC-machined in-house to support cavity definition, forming accuracy, product fit, and efficient design revisions

Thermoforming blister packaging

Thermoforming & Quality Control

Blisters are thermoformed under ISO-certified production controls to support consistent forming, seal flange integrity, material performance, and package quality

Start your blister packaging project

Custom blister packaging engineered for product visibility, protection, and secure sealing

Request a Quote Call (815) 334-0087