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Custom thermoforming

Thermoformed trays, blisters, clamshells, and handling trays for product protection, sterile barrier packaging, manufacturing and assembly, shipping, retail presentation, and pilfer resistance

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Thermoforming with robotics
Custom plastics thermoforming
Custom thermoforming for prototype through production programs

Dordan manufactures custom thermoformed packaging for medical, industrial, electronics, automotive, and consumer applications. Our 50,000-square-foot facility supports a wide range of materials, gauges, quality, and production requirements.

  • 14 inline thermoforming lines
  • Thin-gauge thermoforming with heavy-gauge conversion capability
  • PET, PETG, RPET, HIPS, PVC, HDPE, PP, ESD, and conductive materials
  • Prototype, low-volume, mid-volume, and high-volume production
  • 50,000-square-foot manufacturing facility

Markets served

Thermoforming applications across medical, electronics, industrial, and retail markets

Thermoforming supports packaging applications from sterile medical device packaging and ESD component trays to retail packaging and industrial dunnage trays.

Medical kit packaging

Medical Packaging

Thermoformed trays, blisters, and kits for medical device protection, sterile barrier packaging, and ISO Class 8 cleanroom manufacturing requirements

ESD dunnage tray

Electronics Packaging

ESD trays, blisters, and protective clamshells for sensitive electronic components, devices, and assemblies

Thermoformed dunnage tray

Industrial Packaging

Thermoformed packaging for manufacturing programs including dunnage, handling, automation, and industrial production applications

Thermoformed consumer packaging

Retail & Consumer Packaging

Blisters, clamshells, and insert trays for retail visibility, product protection, and mid- to high-volume consumer packaging programs

Engineering, tooling, thermoforming, and quality under one roof

Dordan integrates engineering, tooling, thermoforming, and quality systems in one facility. By managing each stage in-house, we improve manufacturability, accelerate development, and maintain consistent quality from package design through production. 

  • In-house package design and engineering
  • Siemens NX CAD/CAM design and tooling
  • Aluminum prototype and production tooling
  • Robotic automation and in-house end-of-arm tooling development
  • ISO 9001:2015 and ISO 13485:2016 quality systems
  • ISO Class 8 cleanroom manufacturing for medical packaging
Thermoforming tool

Custom thermoforming solutions built for your application

Our team develops custom thermoformed packaging solutions backed by in-house engineering, tooling, and manufacturing