Dordan designs and manufactures custom thermoformed packaging for industrial products and components, including dunnage, shipping, and assembly trays. With over 62 years of experience, we provide robust, industrial thermoformed trays engineered for durability, automation, and shipping efficiency.
Thermoformed industrial trays are custom-molded plastic solutions designed to securely hold, organize, and protect components during manufacturing, assembly, storage, and transportation processes. Utilizing heat and vacuum and pressure forming techniques, these trays are crafted from durable materials to meet the rigorous demands of industrial environments.
Key Features and Benefits:
Precision Fit: Custom-designed cavities ensure each part is held securely, reducing movement and potential damage.
Material Versatility: Available in various materials, including ESD-safe plastics for electronic components.
Stackability: Engineered for efficient stacking, optimizing storage and transport.
Assembly: Developed for automated or manual part assembly operations
Reusability: Durable construction allows for multiple uses, offering cost savings over time.
Automotive: Trays for transporting engine components, interior parts, fasteners, and electrical assemblies throughout production lines and supply chains.
Electronics & ESD-Sensitive Components: Anti-static and conductive trays for circuit boards, sensors, and microchips that require electrostatic discharge (ESD) protection.
Medical & Laboratory Equipment: Cleanroom-compatible trays for surgical instruments, diagnostic components, and lab automation systems.
Industrial Manufacturing & Assembly: Work-in-process (WIP) trays for organizing parts at each stage of assembly, helping improve accuracy and reduce downtime.
Logistics & Returnable Packaging Systems: Stackable, reusable trays designed for closed-loop shipping, reducing packaging waste and long-term costs.
As a full-service thermoforming company, Dordan manages your packaging project from start to finish:
NX Solid Modeling For Packaging Design
In-House CNC Tooling Development
ISO Class 8 Cleanroom available for sensitive medical, automotive, and electronic components
ISO 9001:2015 and ISO 13485:2016 Certified Quality Systems
Dordan combines advanced thermoforming technology with strict quality control to deliver dependable industrial packaging solutions. Our commitment to precision and performance is backed by an ISO 9001:2015 and ISO 13485:2016 certified quality management system, ensuring your trays function flawlessly in demanding production and supply chain environments.
We Offer:
First Article & In-Process Inspections, ensuring each tray meets the part dimensional and quality specifications.
Validated Processes & Traceability for full documentation and repeatability for critical applications.
Tight Tolerances designed and thermoformed for accuracy and reliable fit.
For industries requiring controlled environments, Dordan also offers ISO Class 8 cleanroom thermoforming, supporting applications where cleanliness and contamination control are essential, such as electronics and precision components.
Dordan Manufacturing is a trusted partner to OEMs, Tier 1s, and component suppliers across the industrial, electronic, automotive, and medical supply chains. We specialize in custom thermoformed packaging designed to protect, organize, and streamline part handling—from production to final assembly.
Custom Dunnage and Part Protection
In-House Design, Tooling, and Thermoforming
Durable, Reusable Materials
Engineered for Automation and Assembly
Short Runs to High Volume Production
4th-Generation Family-Owned Made in the USA
Request a Quote for Industrial Dunnage Trays
Ready to improve your industrial packaging workflow? Contact Us or Request a Quote for your next project.