Industrial Packaging Manufacturing | Custom Thermoformed Dunnage Trays


Dordan has 63 years of experience designing and manufacturing thermoformed packaging solutions for industrial products and applications, like dunnage trays and clamshells. This packaging protects components and offers shipping and assembly gains. 

thermoformed dunnage tray for shipping

Above: Thermoformed dunnage tray for industrial product shipment and assembly

Dordan is a full service industrial packaging supplier with in house design, tooling, thermoforming, and cleanroom manufacturing. ISO 9001:2015 and ISO 13485:2016 certified, Dordan is committed to the on time delivery of defect free industrial trays and packaging.

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Features of Industrial Dunnage Trays


Designed for product protection, shipping, and automation, industrial dunnage trays offer work in process and material handling solutions for manual and automated parts assembly operations. Industrial clamshells safely contain industrial products and guarantee safe shipment and display.

industrial component handling tray

Above: Thermoformed assembly tray safely moves industrial components through the supply chain

Key Features and Benefits:

  • Precision Fit: Custom-designed cavities ensure each part is held securely, reducing movement and potential damage.

  • Material Versatility: Available in various materials, including impact and heat resistant. 

  • Stackability: Engineered for efficient stacking, optimizing storage and transport.

  • Assembly: Developed for automated or manual part assembly operations

  • Reusability: Durable construction allows for multiple uses, offering cost savings over time.

In-House Packaging Services


Dordan offers end-to-end industrial packaging development, which results in complete process control for high quality trays and packaging. 

In house services include:

Packaging Design: Dordan uses Siemens NX for engineering its thermoformed industrial packaging. Employing a risk based approach with design for manufacturing principles, Dordan strives to design packaging that meets the needs of the customer while being produced to high quality. 

Tooling: NX CAD/CAM tooling CNC machined from solid blocks of aluminum. Dordan's in house tooling is programmed by the same engineers that developed the packaging concept, reducing errors and optimizing quality control. All tooling is customer owned and inventoried in our tooling warehouse. 

Plastic Thermoforming: Dordan is equipped with 14 thermoforming lines that have the capacity to convert a wide range of materials. We are experts in material selection for industrial tray packaging applications and producing packaging that performs.   

Cleanroom Manufacturing: For critical industrial packaging that requires production in a controlled environment.

Certified Quality Systems: ISO 9001:2015 and IO 13485:2016 certified for the design, manufacture, and distribution of custom thermoformed packaging. Our quality management system is the foundation for our design, tooling, and thermoforming operations, which that is committed to the on time delivery of defect free products.

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thermoformed industrial trays being manufactured

Above: Thermoforming industrial trays being striped by a robot at Dordan

What Sets Us Apart


63-Years of Industrial Packaging Expertise

In-House Design, Tooling, and Thermoforming

Engineered for Automation and Assembly

4th-Generation Family-Owned Made in the USA 

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Contact Us or Request a Quote today for thermoformed industrial trays and packaging.