Thermoformed Packaging


Custom thermoform packaging designers and manufacturers since 1962.

Thermoformed packaging is rigid plastic containers, like clamshells, blisters, trays, and medical packaging. Formed from plastic sheet via machines that warm the material, form it over a thermoform tool, and then die cut, thermoformed parts offer many packaging, assembly, and shipping solutions.  

Plastic clamshell packaging

Thermoformed Packaging Applications


Retail display | Shipping & assembly | Medical packaging | Automotive Packaging | ESD packaging

  • Plastic clamshells, blisters, and insert trays display products at retail.

  • Plastic insert trays for subscription-based mailer kits orient, organize, and secure products.

  • Thermoformed dunnage trays provide manufacturing, assembly, and distribution solutions.

  • Medical packaging protects devices, ensuring safety and efficacy.

  • Automotive trays caters to safely and effectively moving products and components throughout the supply chain. 

  • ESD (electrostatic dissipative) electronics packaging protects sensitive electronics and components.

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Thermoformed Packaging Design & Manufacturing


In house thermoform design, tooling, manufacturing, & cleanroom thermoforming of medical packaging.

  • Dordan's packaging design and tooling capabilities include Solid Model NX utilization, and NX CAD/CNC machined thermoform tooling.

  • Dordan has 12 thin gauge, plastics thermoforming machines capable of converting 85MM lbs of material annually; robotics for stripping; and, automated optical inspection equipment for rapid CPK studies.

  • Dordan's ISO Class 8 cleanroom works to monitor, manage, and mitigate the presence of particulate in the manufacturing environment for sterile medical devices.

  • Dordan is ISO 9001:2015 certified for the design, manufacture, and distribution of custom thermoformed packaging.

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About Dordan Manufacturing


  • Dordan is a 60-year old, family-owned custom plastics thermoforming company based in Woodstock, IL.

  • Dordan continuously invests in design, tooling, and manufacturing softwares, technologies, and equipment to ensure the production of high quality, high performing thermoformed parts and packaging.

  • Dordan is a dedicated thermoformer, focusing solely on thermoforming technologies and innovations.

  • As a design and manufacture, Dordan provides consistently high quality packaging in quick turnaround at competitive pricing.

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