Custom Thermoformed Packaging

Dordan Manufacturing has designed and manufactured custom thermoformed packaging for over sixty-three. Based in Woodstock, Illinois, and family-owned for four generations, Dordan provides packaging solutions for medical, automotive, electronics, industrial, and consumer markets. Our packaging protects, transports, and displays products with consistency and precision.

Thermoformed Packaging Products

• Thermoformed medical packaging, like medical device trays and kits, is produced in Dordan’s ISO Class 8 cleanroom to maintain device safety and efficacy.

• In the automotive and industrial sectors, thermoformed dunnage trays support manual and robotic part handling, improving assembly processes and shipping efficiency while meeting validation requirements such as PPAP.

• For electronics, ESD-safe trays protect sensitive components during storage and transport.

• Consumer-facing clamshells, blisters, and insert trays are designed to both protect and present products for retail display.

Thermoform Design & Manufacturing

Our In-house services include:

• Dordan's in house packaging design and tooling capabilities include Solid Model NX utilization and NX CAM/CNC machined thermoform tooling.

• Dordan has 14 thin gauge, plastics thermoforming machines capable of converting 100MM lbs of material annually; robotics for stripping; and, automated optical inspection equipment for rapid CPK studies.

• Dordan's ISO Class 8 cleanroom works to monitor, manage, and mitigate the presence of particulate in the manufacturing environment for sterile medical devices.

• Dordan is ISO 9001:2015 and ISO 13485:2016 certified for the design, manufacture, and distribution of custom thermoformed packaging.

Why Work With Dordan?