Dordan Manufacturing is a leading clamshell packaging manufacturer with over 62 years of experience designing and thermoforming custom plastic clamshells for retail and consumer product packaging. We serve CPG brands and their supply chain partners with high-performance clamshell packaging made in the USA.
Thermoformed clamshell packaging consists of rigid plastic containers with a hinged design that opens like a book and snaps closed securely.
These packages are ideal for:
Retail product visibility
Durability during handling and shipping
Tamper resistance with user-friendly opening options
Full product visibility to enhance shelf appeal and consumer confidence
Designed with hang-holes or formed feet for versatile merchandising (peg hooks or shelf display)
Pilferage-resistant while maintaining accessibility
Plastic bifolds provide additional stability with a flat base for standing display
Lightweight for easy fulfillment and shipping efficiency
Manufactured using recycled materials and recyclable where facilities exist
Available in ESD-safe materials to protect electronic products from static discharge
Dordan Manufacturing specializes in designing and thermoforming custom plastic clamshell packaging solutions that cater to a wide array of industries.
Consumer & Retail Packaging: Our clamshell packaging is ideal for consumer electronics, beauty products, personal care items, and retail goods. Designed to fit seamlessly within various retail environments, these clamshells enhance product visibility and shelf appeal, securely hold items in place during transit, and offer customizable designs, including clear, black, or colored plastics with matte, gloss, or textured finishes.
Healthcare & Medical Packaging: In the medical and healthcare sector, our ISO Class 8 cleanroom manufacturing ensures that clamshell packaging meets stringent cleanliness and safety standards. Applications include organizing medical devices and instruments, facilitating easy access and removal of components during procedures, and complying with ISO 13485:2016 certified quality management systems.
Electronics & ESD-Sensitive Components: For the electronics industry, we offer clamshell packaging that safely houses components like PCBs, semiconductors, and connectors, utilizes materials with electrostatic dissipative (ESD) properties, and Integrates seamlessly into automated assembly and handling systems.
Our clamshell packaging supports various industrial applications by providing efficient organization of parts during manufacturing processes, protection against damage during intra-facility transport, and compatibility with conveyor systems and robotic handling.
Dordan is a fully integrated clamshell packaging supplier, offering:
NX Solid Model Packaging Design
CNC-Machined Clamshell Tooling
Plastics Thermoforming
ISO Class 8 Cleanroom Manufacturing
Quick turnaround and competitive pricing
All operations are governed by our ISO certified Quality Management System
Dordan's quality assurance processes are governed by ISO 9001:2015 and ISO 13485:2016 certifications, reflecting our dedication to consistent quality and compliance, particularly for medical device packaging. These certifications ensure that our clamshell packaging solutions are reliable and meet both general and medical-specific quality requirements.
Comprehensive Quality Control Procedures:
Pre-Production: We conduct thorough inspections of incoming materials, perform first article inspections to verify form and function, and ensure equipment readiness through calibration checks.
In-Process Monitoring: Utilizing calibrated measurement tools and automated optical inspection systems, we perform routine inspections to detect defects in real-time. Statistical analyses, including CPK (Process Capability Index) tracking, are employed to monitor process capability and maintain consistent quality.
Post-Production: Finished products undergo meticulous sorting, inspection, and packaging according to client specifications. Statistical performance reports are generated and reviewed to drive continuous improvement.
By integrating these rigorous quality assurance measures, Dordan ensures that every clamshell package we produce meets the exacting demands of various industries, including medical, electronics, and consumer goods.
For medical clamshell packaging, Dordan operates a state-of-the-art ISO Class 8 cleanroom. This controlled environment features advanced equipment and stringent protocols, including particulate count monitoring and environmental data tracking, to ensure the production of sterile, regulation-compliant packaging.
When it comes to custom clamshell packaging, precision, performance, and presentation are everything. At Dordan, we combine decades of thermoforming expertise with full-service manufacturing to deliver clamshells that protect your product, elevate your brand, and meet your exact specifications.
Fully Integrated Manufacturing in USA
Custom-Engineered Clamshells
ISO-Certified Quality & Cleanroom Production
Packaging for Performance & Sustainability
4th-Generation Family-Owned, Trusted Since 1962
Request a Quote for Custom Clamshell Packaging
Looking for a trusted plastic clamshell packaging manufacturer? Request a Quote or Contact Us today to get started on your custom clamshell project.