Thermoformed Trays

Thermoformed trays like plastic insert trays, medical device trays, dunnage trays, and POP display trays provide retail, medical, and industrial packaging solutions. Dordan has 60-years experience designing and manufacturing custom thermoformed trays to meet various performance, presentation, and quality requirements.


Plastic insert trayDordan is a full service, engineering-based designer and manufacturer of custom thermoformed plastic trays. ISO 9001:2015 certified, all tray design, tooling, and thermoforming is done in house, allowing for the production of high quality thermoformed trays in quick turnaround at competitive pricing. Equipped with an ISO Class 8 Cleanroom for the production of thermoformed medical packaging trays, Dordan offers highly-engineered thermoformed trays that meet the performance and quality requirements of its customers.


Available in a variety of materials (FDA, medical grade, ESD, impact-resistant, etc.), colors, and thicknesses, plastic thermoformed trays are designed specifically for perform the intended function. Dordan can manufacture thermoformed plastic trays up to 30" x 38" x 6", and ranging in material thickness from .010"-.080."

Thermoformed Plastic Tray Solutions:

Plastic Insert Trays: Organize and protect products for retail display with plastic insert trays. Designed to fit inside a paperboard carton, clear-fold box or sleeve, or set-up box, plastic insert trays offer functional and high quality retail packaging solutions.

Medical Device Trays: Thermoformed medical packaging trays with Tyvek or other lidding protect and maintain the cleanliness and safety of medical devices.

Thermoformed Dunnage Trays: Plastic dunnage trays provide assembly, work-in-process, and shipping efficiencies. Stackable, reusable, and designed for automation and/or manual material handling operations.

POP Display Trays: Display your product at the point of purchase with thermoformed POP display trays from Dordan.

Thermoformed dunnage trayPOP display tray