Thermoformed Trays

60 years of custom thermoform tray design and manufacturing.

Thermoformed trays, like plastic insert trays, medical device trays, surgical kits, and dunnage trays, provide retail, medical, and industrial packaging solutions. The versatility of thermoforming makes custom plastic trays ideal for product display, protection, safety, assembly, and transport.

Thermoformed dunnage trayDordan is custom thermoform tray designer and manufacturer, offering all design, tooling, production, and medical manufacturing in house. Dordan strives to produce consistently high quality thermoformed trays in quick turnaround at competitive pricing. ISO 9001:2015 certified with an ISO Class 8 cleanroom, Dordan offers highly-engineered thermoformed trays that meet the performance and quality requirements of its customers.

Thermoformed Plastic Tray Solutions:

Retail | Medical | Industrial | Automotive | Electronics

  • Plastic Insert Trays: Organize and protect products for retail display with plastic insert trays. Designed to fit inside a paperboard carton, clear-fold box, sleeve, or set-up box, plastic insert trays offer functional and appealing retail packaging solutions.

  • Medical Device Trays: Thermoformed medical packaging trays with Tyvek or other lidding protect and maintain the sterility and safety of medical devices.

  • Surgical Kits: Streamline your medical operational workflow with procedural and surgical trays.

  • Thermoformed Dunnage Trays: Plastic dunnage trays provide material handling solutions. Stackable, reusable, and robust, custom dunnage trays are designed to yield operational improvements during manufacture and distribution of industrial, automotive, and electronics products.


Thermoformed Tray Capabilities:

Dordan provides custom plastic trays specific to each customers' requirements.

Plastic insert tray

  • Electrostatic dissipative / discharge (ESD) thermoformed trays for sensitive electronics and components.

  • Cleanroom-produced thermoformed trays for particulate-sensitive medical and electronic products and devices.

  • FDA/medical grade materials; recycled materials.

  • Dordan can thermoform trays up to 30" x 36" x 6"; and, convert material from 0.010" - 0.080" thick.