Dordan is a plastic blister designer and manufacturer with over 63 years of experience providing blister packaging to the retail and consumer markets. Our in-house capabilities include blister design, tooling, thermoforming, and cleanroom manufacturing, providing reliable and cost-effective blister packaging solutions.

Plastic blisters are lightweight, affordable, and durable packaging components formed to fit a specific product. Blisters enhance product visibility while offering protection, pilfer-resistance, and ease of fulfillment
They Are Commonly Used In:
Retail and consumer packaging for electronics, cosmetics, and hardware
Healthcare and pharmaceutical blisters securely contain, protect, and deliver medical products and medications
Blister card sealing to paperboard, trapped blister cards, or foil/multi-laminate backing
Trapped Blisters: Sandwiched between two paperboard cards for added security
Face-Seal Blisters: Heat-sealed to a coated or uncoated blister card
Custom-Formed Cavities: For enhanced product protection and merchandising
Material Options: RPET, PETG, PVC, and more — including recyclable and sustainable options
NX CAD Packaging Design: Using Siemens NX 3D modeling software, our engineers design custom blisters to fit your product’s exact geometry, optimize material usage, and enhance automation compatibility. Our blisters are engineered with appropriate draft angles, draw ratios, and material thicknesses to ensure compatibility with auto-fed blister sealers and manual machinery.
Prototype & Production Tooling: All forming tools are CNC-machined on site for tight tolerances and rapid turnaround.
Thermoforming: We form clear and colored materials like PET, RPET, PETG, HIPS, and PVC in thicknesses appropriate for blister packaging—balancing cost, durability, and sustainability.
ISO Class 8 Cleanroom Manufacturing: For particulate-sensitive healthcare and electronic components.
ISO 9001:2015 and ISO 13485:2016 Certified: For comprehensive quality management and production of defect-free products.
Fully Integrated Manufacturing in USA
ISO Certified Quality
63 Years of Custom Thermoforming Experience
4th-Generation Family Owned & Operated
Phone 815-334-0087 | Fax 815-334-0089 | Toll Free 800-663-5460 | sales@dordan.com
2025 Castle Road, Woodstock, IL, 60098
©2018 Dordan Manufacturing Company, Incorporated. All Rights Reserved.