Plastic Blister Packaging | Custom Thermoformed Blisters


Dordan is a plastic blister designer and manufacturer with over 63 years of experience providing blister packaging to the retail and consumer markets. Our in-house capabilities include blister designtooling, thermoforming, and cleanroom manufacturing, providing reliable and cost-effective blister packaging solutions. 

Plastic Blister Packaging

What is Plastic Blister Packaging?


Plastic blisters are lightweight, affordable, and durable packaging components formed to fit a specific product. Blisters enhance product visibility while offering protection, pilfer-resistance, and ease of fulfillment

They Are Commonly Used In:

DOWNLOAD THERMOFORM PRICING STRUCTURE

 Blister Packaging Types & Features


  • Trapped Blisters: Sandwiched between two paperboard cards for added security

  • Face-Seal Blisters: Heat-sealed to a coated or uncoated blister card

  • Custom-Formed Cavities: For enhanced product protection and merchandising

  • Material Options: RPET, PETG, PVC, and more — including recyclable and sustainable options

In-House Blister Design & Thermoforming Capabilities


  • NX CAD Packaging Design: Using Siemens NX 3D modeling software, our engineers design custom blisters to fit your product’s exact geometry, optimize material usage, and enhance automation compatibility. Our blisters are engineered with appropriate draft angles, draw ratios, and material thicknesses to ensure compatibility with auto-fed blister sealers and manual machinery.

  • Prototype & Production Tooling: All forming tools are CNC-machined on site for tight tolerances and rapid turnaround.

  • Thermoforming: We form clear and colored materials like PET, RPET, PETG, HIPS, and PVC in thicknesses appropriate for blister packaging—balancing cost, durability, and sustainability.

  • ISO Class 8 Cleanroom Manufacturing: For particulate-sensitive healthcare and electronic components.

  • ISO 9001:2015 and ISO 13485:2016 Certified: For comprehensive quality management and production of defect-free products.

What Sets Us Apart

Fully Integrated Manufacturing in USA

ISO Certified Quality

63 Years of Custom Thermoforming Experience

4th-Generation Family Owned & Operated

Request A Quote


Contact Us or Request a Quote today.

Trapped blister packaging